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Robot Application

Precision Spraying

Upgrade surface treatments and ag apps with sub-mm precision sprays. Slash waste by 30%, coat tricky 3D shapes evenly—no more manual errors.

Precision Spraying

Why Automate Precision Spraying?

Drastic Material Savings

Smart flow control and optimized paths cut overspray, saving you big on costs.

Consistent Quality

Uniform thickness guaranteed. No fatigue or shaky hands.

Worker Safety

Keep folks away from VOCs, fumes, toxins.

Complex Geometry

6-axis arms hit recesses and curves gantries can't.

High Throughput

Runs 24/7 at steady speeds—beats hand spraying for way higher output.

Flexible Deployment

Reconfig software for fluids, patterns, models—no hardware swaps.

Seamless Integration & Control

3D vision plus a 6-axis arm scans targets first, generating point clouds to adapt to shapes.

Algorithms tweak paths on the fly—speed, distance, pressure—for flawless edges with variable rate tech.

HMI tracks fluid use, humidity/temp, cycle stats live.

Workflow Diagram

Where It's Used

Automotive

Body Painting & Sealing

Precise primers, coats, sealants on vehicles and seams.

Agriculture

Spot Weed Treatment

Vision-guided bots zap weeds only, slashing herbicide 90%.

Manufacturing

Adhesives & Bonding

Adhesives/pastes for electronics/aero—gap-free bonds.

Furniture

Wood Finishing

Stains/varnishes carved furniture—steady distance on legs, backs.

What You Need

Hardware

  • Robotic Arm: 6-DOF with the payload you need (IP67 rated for harsh fluids)
  • End-Effector: Automatic spray gun (HVLP, Airless, or Electrostatic)
  • Fluid Delivery: Precision dosing pump and agitation system
  • Safety: Explosion-proof (ATEX) cabling if using flammable solvents

Software & Integration

  • Path Planning: Offline programming simulation (OLP) to test reach and overlap
  • Vision System: Optional 3D scanner for part localization
  • Protocol: Industrial Fieldbus (EtherCAT/Profinet) for trigger latency <10ms
  • HMI: Custom dashboard for recipe management and flow control

Frequently Asked Questions

How does the robot handle different fluid viscosities?

Swappable pumps (gear, piston, or diaphragm) plus flow meters handle everything from thin solvents to thick sealants effortlessly.

Can the robot spray parts on a moving conveyor?

Yes—'Conveyor Tracking' syncs to line speed via encoders for consistent sprays, even with changes.

What safety certifications are required for painting robots?

Flammables? ATEX or Class 1 Div 1 explosion-proof components required. Pressurized arm seals out gases.

How difficult is it to program new parts?

OLP software imports CAD files and auto-generates paths on your PC—run simulations right alongside production.

Does the system prevent nozzle clogging?

Built-in purge and clean cycles automatically route it to the station for flushes during changes or breaks.

What is the typical Return on Investment (ROI)?

Typical ROI in 12-18 months: 20-30% less paint, fewer fixes, higher throughput.

Can I retrofit my existing spray gun?

Possible, but auto guns outperform manuals for robot duty cycles and reliability.

How does the robot ensure uniform thickness on corners?

Software fine-tunes TCP speed and flow on curves to prevent inner buildup or outer thin spots.

Is vision integration mandatory?

Not always—if parts are perfectly fixtured, skip the vision. Essential for variable positions or mixed lines.

Can this be used for outdoor agricultural robots?

Yes—rugged mobile arms (IP65/67) with GPS/LiDAR for field work.

Ready to implement Precision Spraying?

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