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Robot Application

Inventory Management & Stocktaking

Supercharge warehouse accuracy with mobile robots handling cycle counts and inventory checks. Eliminate human errors, get live stock views, and run 24/7 without disrupting workflows.

Inventory Management & Stocktaking

Why Automate Inventory Management & Stocktaking?

99.9% Data Accuracy

Say goodbye to counting mistakes. RFID and barcode scans deliver precise data straight to your ERP.

Continuous Cycle Counting

Ditch yearly audits—check stock nightly or between shifts for round-the-clock visibility.

Reduced Labor Costs

Shift staff from counting to fulfillment for better efficiency.

Scalable Integration

Plugs seamlessly into WMS like SAP, Oracle, Dynamics via REST APIs.

High-Rack Reach

Telescopic masts or drones scan high shelves—no lifts required.

Enhanced Safety

Reduce aisle foot traffic and cut height-related risks from manual counts.

Autonomous Workflow Integration

Stocktaking kicks off with a mission map. SLAM navigates the robot through aisles, dodging obstacles along the way.

At the racks, RGB-D cameras, barcodes, and RFID capture SKU, batch, and quantity data—processed right on the edge.

Mismatches get flagged immediately. Sync real-time or in batches to your WMS for instant issue reports.

Workflow

Where It's Used

3PL & Logistics Centers

Key for fast-turnover spots—matches physical to digital pre-shift.

Retail Fulfillment

Omnichannel stores use them to prevent stockouts, keeping online inventory perfectly synced with the warehouse.

Manufacturing

Raw materials: confirm parts for lines, avoid stoppages.

Pharmaceutical Warehousing

Tracks expirations and batches (FEFO) for compliance.

What You Need

Category Requirements
Sensors 2D/3D LiDAR for navigation; RGB cameras for visual tags; UHF RFID readers.
Robot Capabilities AMR base with SLAM navigation; telescoping mast for vertical reach (up to 12m).
Infrastructure Standardized rack labeling (QR/Barcode) or RFID tags on pallets/items; flat flooring.
Software Stack Fleet Management System; WMS Integration Middleware (REST API/SOAP).
Connectivity Industrial Wi-Fi 6 or Private 5G network for real-time video/data transmission.

Frequently Asked Questions

Can the robots work alongside human workers?

Yes. The robots come with safety-rated LiDAR and depth cameras to detect people and obstacles, stopping or rerouting instantly. They're fully ISO 3691-4 compliant.

How fast can the robot scan inventory?

Scanning speed varies by tag density and method (RFID vs. visual). Typically, an RFID-equipped robot scans over 10,000 items per hour—much faster than manual counting.

Does it require lights to be on?

RFID scanning needs no light. For visual barcodes, onboard LED arrays enable 'lights-out' ops to save energy.

How high can the robot reach?

Ground-based AMRs with telescopic masts reach up to 10-12 meters. For higher racks or deep storage, go with drones or hybrid systems.

Do I need to change my WMS?

No. These robots are data peripherals that integrate with your existing WMS (SAP, Manhattan, Blue Yonder, etc.) via standard APIs—no need to replace your core system.

What happens if a barcode is damaged?

The system flags the spot as an 'exception,' sending an image and location to a human operator for verification, so the rest of the workflow keeps going smoothly.

Can it handle narrow aisles?

Most stocktaking robots are compact, but plan for about 1 meter clearance. 'Narrow Aisle' models are available for VNA warehouses.

How long does the battery last?

Typical runtime is 8-12 hours per charge. Opportunistic charging (auto-docking when idle) enables near-24/7 operation.

What is the setup time?

Mapping out your facility usually takes just 1-2 days, depending on its size. Hooking up to your WMS and testing? That's about 2-4 weeks. And compared to bulky automation setups, ours deploys lightning-fast.

Does it support double-deep racking?

Visual scans typically only reach the front pallet. But RFID cuts right through to double-deep ones, as long as tags are positioned well and signals are tuned for your space.

Ready to implement Inventory Management & Stocktaking?

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