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Robot Application

Assembly Line Transport

Automate WIP transfers across your floor for smoother flow, JIT delivery, and staff focused on skilled work.

Assembly Line Transport

Why Automate Assembly Line Transport?

Maximized Throughput

No more manual jams—precise parts arrival keeps lines humming.

Enhanced Safety

Say goodbye to extra forklifts and lifts—our LiDAR and 3D cameras let robots navigate safely right alongside your team.

24/7 Operations

Our robots work around the clock without breaks or shift changes, unlocking true lights-out manufacturing and nonstop production.

Scalable Flexibility

Easily switch up routes through simple software updates—no magnetic tape or floor modifications required—as your production line evolves.

Accuracy & Traceability

Seamlessly connect to your MES for complete visibility into every move. Deliver the right parts to the right stations and slash assembly errors.

Rapid ROI

Drastically cut operating costs while ramping up output—you'll often see ROI in under a year.

Seamless Integration into Your Workflow

It all starts with mapping your space using cutting-edge SLAM technology. Then our fleet software plugs right into your MES.

When a workstation wraps up a job or needs more materials, the fleet manager alerts the nearest robot to grab sub-assemblies or fetch fresh parts from inventory.

Robots dodge obstacles on the fly and instantly replan their paths. They sync perfectly with conveyors for smooth handoffs or dock precisely for manual unloading.

Workflow Diagram

Where It's Used

Automotive

Engine & Chassis Assembly

Haul heavy engine blocks from machining to assembly without clunky fixed conveyors—model changes become a total breeze.

Electronics

PCB & Component Transport

Transport delicate electronics in ESD-safe racks from storage to SMT lines, with super-smooth movements that minimize vibrations.

FMCG

End-of-Line Packaging

Shuttle finished products from fillers to palletizers, preventing backups in your high-speed bottling lines.

Pharmaceuticals

Clean Room Logistics

Tackle material transport in ISO cleanrooms to slash contamination risks and keep bulletproof audit records.

What You Need

Hardware Infrastructure AMRs designed for payloads from 50kg to 1500kg, with versatile top modules like rollers, lifters, or racks.
Connectivity Rock-solid Industrial Wi-Fi 6 or private 5G coverage across your entire facility for lightning-fast fleet coordination.
Environment Smooth, level floors like concrete, resin, or tile work best. Keep aisles at least 20% wider than the robots, with dedicated charging spots.
Software Stack Fleet server, navigation client, and REST API ready to integrate with your ERP, WMS, or MES.
Safety Compliance Fully compliant with ISO 3691-4 standards for driverless vehicles, including comprehensive risk assessments.

Frequently Asked Questions

What is the difference between AGVs and your AMRs?

AGVs rely on tape or wires and grind to a halt when blocked. Our AMRs use LiDAR to map and navigate freely, dodging obstacles and optimizing routes—no fixed infrastructure needed.

Are these robots safe to work alongside humans?

Yes, they're PL-d certified with full 360° scanners and 3D cameras that detect people or obstacles instantly, stopping smoothly or rerouting safely.

How long does the battery last?

Count on 8-12 hours per charge depending on the load, but opportunity charging during downtime keeps them running 24/7.

Can the robots integrate with our existing MES/ERP?

Absolutely. Our fleet software's REST API integrates seamlessly with SAP, Oracle, Dynamics, or your custom MES to pull orders automatically from production schedules.

What is the maximum payload capacity?

We've got chassis for every job: light-duty up to 100kg, medium up to 500kg, and heavy-duty haulers up to 1500kg for full pallets.

Does installation require shutting down production?

Virtually no downtime. Map once by hand-guiding, set zones offline, and you're live in days.

Can the robots operate on ramps or uneven floors?

Built for flat factory floors, they handle up to 15mm lips and 5% slopes. Steeper ramps or rough terrain? We'll customize just for you.

What happens if the Wi-Fi goes down?

Onboard intelligence keeps them humming even if Wi-Fi drops—they safely finish tasks using cached maps, then pause for new jobs until signal returns.

Do you support custom top-modules?

You bet. Standard top modules include conveyors and lifts, but the mounting plate has holes and power/data ports for your custom arms or shelves.

How is maintenance handled?

Fewer parts than forklifts means hassle-free maintenance: just wipe sensors and check tires every few months. We handle annual services and remote support anytime.

What is the ROI timeline?

Most see ROI in 9-14 months, thanks to huge labor savings, reduced damage, and throughput boosts.

Are there cleanroom compatible options?

Yes, we build cleanroom-ready models for ISO Class 5, complete with ESD shielding and low-particle tires.

Ready to implement Assembly Line Transport?

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